Mechanical Engineer I - #1339918

Candidates living within a reasonable commuting distance of our Headquarters' office in Thornton, Colorado, will be given priority.

Summary / Objective

Forge Nano Inc. is a fast-growing materials company with a focus on manufacturing nano-scale coatings across a wide range of markets. Forge Nano is seeking an aspiring Mechanical Engineer I to join their Engineering Team. The role reports to the Director of Engineering. This position will focus primarily on the mechanical design of Atomic Layer Deposition equipment with an emphasis on commercial powder equipment and cover topics related to the material and chemical processes associated with this equipment.

The Mechanical Engineer I is responsible for generating system and/or component designs and assemblies per customer or internal specification. The role requires a thorough understanding of mechanical systems in the role of vacuum deposition. The Mechanical Engineer I will be exposed to design and documentation of equipment across lab, pilot, and commercial scales.

The Mechanical Engineer I should be prepared to Design-for-Manufacturing (DFM) so that procurement of materials and assembly of components can be based on 3D CAD assemblies conducted in Solidworks. 2D drawings will be required for fabrication/inspection specification. High resolution renders will be required for marketing material. Assembly instructions and compositions will be required to produce equipment.

Experience with Solidworks, AutoCAD, Solidworks Composer, and Microsoft Office Suite are desirable. Ability to read and interpret Piping and Instrumentation Diagrams (P&IDs), Process Flow Diagrams (PFDs), Electrical Schematics, Computational Fluid Dynamics (CFD) and hands-on fabrication/testing experience is desired.

Skills And Responsibilities

The Mechanical Engineer I may be responsible for tasks and skills such as (non-exhaustive):

• Understands and implements designs to bring Powder Atomic Layer Deposition (PALD) systems to applicable commercial tooling and safety standards
• Integrates key assemblies and features, per customer specification, into PALD systems
• Develops and standardizes processing chambers, precursor delivery, valve manifolds, powder transfer/delivery, and facility interfacing
• Generates in-house customer acceptance tests and deals with any testing or troubleshooting associated with final assembly and integration
• Advises customers and sales personnel on recommended features and cost estimates for respective applications
• Develops assemblies and 2D fabrication/inspection drawings for component manufacturing
• Assists with development and management of PDM/PLM software and Solidworks library
• Solicits vendors and manufacturers for RFIs, RFQs, and fabrication, as needed
• Builds and manages Bills of Materials (BOMs) and assisting with procurement processes
• Generates unique design solutions and writing invention disclosures
• Presents design progress to engineering team and solicits design changes
• Interprets P&IDs and PFDs to develop mechanical designs
• Leads cost-effective prototyping to validate new design solutions
• Develops modeling, design, and prototyping skills
• Researches vacuum and ALD design principles to incorporate cutting-edge technology
• Leads or assists in the construction of prototypes and/or new product builds
• Researches and/or develops internal manufacturing and fabrication methods
• Ability to travel to customer locations on occasion
  
  

Required Experience And Qualifications

The Mechanical Engineer I should have the following experience and qualifications:

• Bachelor of Science degree in Mechanical Engineering (any relevant disciplines are considered with a preference for Mechanical) from an ABET accredited University
• 0-5 years hands-on experience in a lab, research, or industry setting
• Proficiency in Microsoft Office Suite (Word, Excel, Outlook, Teams, etc.)
• Excellent interpersonal skills, teamwork, and communication skills
• Comfortable using power tools and working in a hands-on lab/industry setting
• Goal-oriented with strong skills in problem solving, creativity, and attention to detail
  
  

Preferred Experience And Qualifications

MECHANICAL ENGINEER I

• SolidWorks (or similar CAD software) experience and Certifications such as CSWA, CSWP, etc.
• Experience with revision control using PDM and/or PLM software
• Experience using MRP/ERP software for procurement and BOM management
• Knowledge of Design for Manufacturing (DFM) and/or Design for Assembly (DFA) principals
• Knowledge of Process Flow Diagrams (PFDs) and/or Piping & Instrumentation Diagrams (P&IDs)
• Experience with AutoCAD Electrical or Solidworks Electrical schematic generation/modification
• Simulation Experience (FEA, CFD, and/or DEM)
• Interest in chemical and/or material processing industries
• Experience handling chemicals and/or hazardous materials in a lab setting
• Experience in the design of plasma or thermal ALD/CVD tools
• Familiar with CE mark and international export standards for machinery
  
  

WORK ENVIRONNMENT

Work will be conducted in a hybrid office and work-from-home environment. The role will require some activity in a research and development laboratory. The employee will be required to wear all appropriate safety equipment including but not limited to eye protection, gloves, steel toe shoes, lab coat, and in the plant, a hard hat. Strict adherence to corporate and/or plant policies, rules and regulations in these areas is required. Forge Nano follows all recommended COVID-19 safety protocols and accepted candidates must be willing to adhere to these policies.

PHYSICAL DEMANDS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

The employee occasionally will work near moving mechanical parts. The noise level in the work environment is moderate. While performing the duties of this job, the employee is regularly required to talk or hear. The employee frequently is required to stand; walk; use hands to finger, handle or feel; and reach with hands and arms.

TRAVEL

Remote candidates will be required to travel to our Headquarters' office in Thornton, Colorado on a regular basis as business dictates. Occasional travel (<10%) to client installation sites may be required.

Compensation/Benefits

• Salary $70,000 – $85,000 per year DOE, eligible for annual bonus
• Medical, dental, vision, disability, and life insurance available, 401(k) with matching, PTO, paid holidays, paid parental leave, Flexible Spending Account (FSA) or Health Savings Account (HSA)
  
  

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Forge Nano is an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.